Wolf R606DG Service Manual

Technical Service Manual© WOLF APPLIANCE COMPANY, L.L.C. 2004 ALL RIGHTS RESERVED JOB AID #803331

RANGES && RRANGETOPSGeneral Information1-8TOP CONFIGURATIONS OF 30”, 36” and 48” RANGESConfiguration New Model # Old Model # Desc

General InformationRANGES && RRANGETOPS1-9TOP CONFIGURATIONS OF 60” RANGEConfiguration New Model # Old Model # Description

RANGES && RRANGETOPSGeneral Information1-10TOP CONFIGURATIONS OF 36” & 48” RANGETOPSConfiguration New Model # Old Model #

Theory of Operation2-1RANGES && RRANGETOPSSECTION 2THEORY OF OPERATION

RANGES && RRANGETOPSTheory of Operation2-2THEORY OF OPERATIONA service technician should understand how a gas appliance operates before attemp

Theory of OperationRANGES && RRANGETOPS2-3Principals of Gas Combustion:Combustion - When oxygen acts with a substance to produce large amounts

RANGES && RRANGETOPSTheory of Operation2-4Burner Components:Gas Orifice - An opening or hole which regulates or limits the amount of gas flowi

Theory of OperationRANGES && RRANGETOPS2-5Types of Burners:Blue Flame Burners - All Wolf open surface burners, French Top burners and the &quo

RANGES && RRANGETOPSTheory of Operation2-6Gas Cooking Appliance SimpleTheory of Operation:Gas arrives at the house through pipes(usually under

Theory of OperationRANGES && RRANGETOPS2-7The gas and air travel through theventuri tube and the mixing tube,also called the throat, where the

RANGES && RRANGETOPSTheory of Operation2-8

Installation InformationRANGES && RRANGETOPS3-1SECTION 3INSTALLATIONINFORMATION

RANGES && RRANGETOPSInstallation Information3-2INSTALLATION INFORMATIONNEVER USE OPEN FLAMES TO CHECK FOR GASLEAKS. ONLY USE A COMMERCIAL LEA

Installation InformationRANGES && RRANGETOPS3-3Unit Blocking:Wolf ranges can tip forward under certain load condi-tions. The anti-tip wall br

RANGES && RRANGETOPSInstallation Information3-4*30"min (762)SURFACE BURNERS ANDGRIDDLE*36"min (914)CHARBROILER*44"min (1118)ALL

Installation InformationRANGES && RRANGETOPS3-5*30"min (762)SURFACE BURNERSAND GRIDDLE*36"min (914)CHARBROILER30"(762) TO 36&qu

RANGES && RRANGETOPSInstallation Information3-6

Component Access & Removal4-1RANGES && RRANGETOPSSECTION 4COMPONENTACCESS AND REMOVAL

RANGES && RRANGETOPSComponent Access & Removal4-2COMPONENT ACCESS AND REMOVALThis section explains how to access and remove components fro

Component Access & Removal4-3RANGES && RRANGETOPSSurface Burner Components:Surface Burner Grate, Inner Burner, Outer BurnerRing & Oute

General InformationRANGES && RRANGETOPS1-1SECTION 1GENERAL INFORMATION

RANGES && RRANGETOPSComponent Access & Removal4-4Surface Burner Orifice RemovalOuter - The outer burner orifice is hex shaped andattache

Component Access & Removal4-5RANGES && RRANGETOPSInfrared Charbroiler Components:Infrared Charbroiler Cover, Cover Spacer, Grate,Screen, B

RANGES && RRANGETOPSComponent Access & Removal4-6Infrared Griddle Components:Infrared Griddle Plate RemovalThe griddle plate rests on top

Component Access & Removal4-7RANGES && RRANGETOPSInfrared Griddle Solenoid Valve RemovalThe griddle solenoid valve is mounted to the side

RANGES && RRANGETOPSComponent Access & Removal4-8French Top Components:French Top Burner Rings, Top Plate, PorcelanizedSpacer, Flame Ring

Component Access & Removal4-9RANGES && RRANGETOPSControl Panel Components:Control Panel RemovalNOTE: If servicing a rangetop, it will nee

RANGES && RRANGETOPSComponent Access & Removal4-10Components Below the Roll Front:Roll Front RemovalTo remove the Roll Front, extract the

Component Access & Removal4-11RANGES && RRANGETOPSComponents Behind Lower Access Panel:Lower Access Panel RemovalThe lower access panel ca

RANGES && RRANGETOPSComponent Access & Removal4-12Oven Compartment Components:Oven Rack RemovalTo remove an oven rack, pull the rack forwa

Component Access & Removal4-13RANGES && RRANGETOPSOven Flame Deflector RemovalThe oven flame deflector sits on top of two deflectorrests,

RANGES && RRANGETOPSGeneral Information1-2TECHNICAL ASSISTANCEIf you should have any questions regarding a Wolfappliance and/or this manual, p

RANGES && RRANGETOPSComponent Access & Removal4-14Oven Broiler Glow Coil Igniter RemovalThe oven broiler glow coil igniter is attached to

Component Access & Removal4-15RANGES && RRANGETOPSOven Door Components:Oven Door Assembly RemovalTo remove an oven door, first relieve the

RANGES && RRANGETOPSComponent Access & Removal4-16Side Panels & Components on Rear of Unit:NOTE: To remove side panels and components

Troubleshooting Guide5-1RANGES && RRANGETOPSSECTION 5TROUBLESHOOTING GUIDE

RANGES && RRANGETOPSTroubleshooting Guide5-2page #Problems Associated with the French TopS. Constant sparking...

Troubleshooting Guide5-3RANGES && RRANGETOPSPROBLEM POSSIBLE CAUSE TEST / ACTIONA. CONSTANT SPARKING ATSURFACE BURNERSB. INTERMITTENT SPARKING

RANGES && RRANGETOPSTroubleshooting Guide5-4PROBLEM POSSIBLE CAUSE TEST / ACTIOND. NO IGNITION AT SURFACEBURNERSE. SURFACE BURNER NOISEOR WH

Troubleshooting Guide5-5RANGES && RRANGETOPSPROBLEM POSSIBLE CAUSE TEST / ACTIONH. INTERMITTENT SPARKINGAT CHARBROILERI. POOR IGNITION AT CHA

RANGES && RRANGETOPSTroubleshooting Guide5-6PROBLEM POSSIBLE CAUSE TEST / ACTIONM. CONSTANT SPARKING ATGRIDDLEN. INTERMITTENT SPARKINGAT GRIDD

Troubleshooting Guide5-7RANGES && RRANGETOPSPROBLEM POSSIBLE CAUSE TEST / ACTIONP. NO IGNITION AT GRIDDLEQ. UNEVEN HEAT AT GRIDDLER. CANNOT RE

Section 4 - Component Access and Removal Cont’dSwitches & Lights... 4-9Thermostat...

RANGES && RRANGETOPSTroubleshooting Guide5-8PROBLEM POSSIBLE CAUSE TEST / ACTIONU. POOR IGNITION ATFRENCH TOPV. NO IGNITION AT FRENCHTOPW. U

Troubleshooting Guide5-9RANGES && RRANGETOPSPROBLEM POSSIBLE CAUSE TEST / ACTIONBB. DELAYED IGNITION OFOVEN BURNERCC. RUSHING NOISE FROMOVEN B

RANGES && RRANGETOPSTroubleshooting Guide5-10PROBLEM POSSIBLE CAUSE TEST / ACTIONFF. DELAYED IGNITION OF OVEN BROILERGG. RUSHING NOISE FROMOV

Technical Data6-1RANGES && RRANGETOPSSECTION 6TECHNICAL DATA

RANGES && RRANGETOPSTechnical Data6-2GAS PRESSURENatural Gas MinimumLiquid Propane MinimumNatural Gas and Liquid Propane MaximumGas Supply Lin

Technical Data6-3RANGES && RRANGETOPSL1Neutral110 - 120 VAC Input(96 VAC Minimum)3.03 to 3.3 VACValve OpensWhen Glow Coil draws3.3 to 3.6 amps

RANGES && RRANGETOPSTechnical Data6-4

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-1WIRINGDIAGRAMSSECTION 7

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-2Wiring DiagramsBLACK (36)BLACK (37)BLACK (38)LEFTREARDOOR SWITCH19-09-2128 PLUG19-09-1129 RCPTGROUNDGREEN

BLACK (53)FRONTREARMID MIDLEFTLEFTREARFRONTBLACK (51)WHITE (32)BLACK (58)OVENL2L1BABRCLIGHTSWITCHOVENINDICATORLIGHTBLACK (59)BLACK (26)WHITE (31)BLUE

RANGES && RRANGETOPSGeneral Information1-4Section 7 - Wiring Diagrams Cont’dModel R606DC...

WHITE (32)BLACK (58)OVENL2L1BABRCLIGHTSWITCHOVENINDICATORLIGHTBLACK (59)BLACK (27)WHITE (31)BLUE (36)ORANGE (40)YELLOW (46)WHITE (30)BLACK (24)BLACK (

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-5REARLEFTFRONTBLACK (58)OVENINDICATORLIGHTWHITE (31)BLUE (36)YELLOW (46)WHITE (30)BLACK (24

GRN (120)GRN (122)GRN (121)MANIFOLD PIPE SECTIONORANGE (37)BLACK (59)LEFT CENTERFRONTBLACK (108)OVEN SECTIONRIGHT OVENLEFT OVENTHERMALVALVEWHITE (7

GRN (120)GRN (121)41141285913ORANGE (37)BLUE (95)RIGHTOVEN SECTIONRIGHT OVENLEFT OVENVALVETHERMALWHITE (77)THERMALVALVEIGNITORRED (80)BLUE (85)BROWN (

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-8Wiring DiagramsWHITE123458769106 POINT SPARK MODULE ISVIEWED FROM FRON OF RANGEFOR WIRING SIMPLICITYS6S4

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-9GRN (120)41141285913WHITE/BLUE (33)ORANGE (37)OVEN SECTIONLEFTOVEN SAFETYWHITE (77)OVEN SA

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-10Wiring DiagramsINDICATOR LIGHTSRTLTWHITEORANGEPURPLERTREARRTFRTGRDRIGHTLEFTGRDLFTREARLFTFRT10-17-3111 PL

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-11GRN (120)4114128591319-09-2128 PLUG19-09-1129 RECPTORANGE (51)PURPLE (53)RIGHTGRIDDLELEFT

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-12Wiring DiagramsGRN (120)12948511413RIGHTOVEN SECTIONMANIFOLD PIPE SECTIONRIGHT OVENLEFT OVENTHERMALVALVE

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-13GRN (120)12948511314BLACK (109)RIGHTOVEN SECTIONMANIFOLD PIPE SECTIONDOORTHERMALWHITE (77

General InformationRANGES && RRANGETOPS1-5WARRANTY INFORMATIONThis page contains a summary of the 2 & 5 YearWarranty that is supplied with

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-14Wiring DiagramsBACK PANEL SECTIONPOWER CORD18/3-CONDUCTORJ -BOXWHITEBLACKGREENPLUG(82)W(24)WL/OVEN LIGHT

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-15MANIFOLD COVER SECTIONOVEN L/FRONT (48)BK (50)BK (54)BK(53)BKR/REAR R/FRONT (47)BKL/REAR

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-16Wiring DiagramsM1M2MANIFOLD COVER SECTIONOVEN L/FRONT (54)BK(53)BKR/REAR R/FRONT (47)BKL/REARSWITCHL/LIG

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-17BACK PANEL SECTIONJ -BOXWHITEBLACKGREENPLUG(82)W(24)WL/OVEN LIGHTL/BROILERTHERMALVALVEWHI

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-18Wiring DiagramsM1M2MANIFOLD COVER SECTIONOVEN L/FRONT (48)BK (50)BK (54)BK(53)BKR/REAR R/FRONT (47)BKL/R

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-19M1M2MANIFOLD COVER SECTIONOVEN (37)WR/OVENIGNITERL/OVENIGNITORLEFT OVENVALVETHERMALRIGHT

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-20Wiring Diagrams9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFMRMFLRREIG1REIG2REIG3REIG4REIG 11276NEUT.LINEGND8

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-219REIG 4NEUT.6LINE7GND8 11REIG 210REIG 3LFRRRFLRREIG1REIG2REIG3REIG4REIG 112GREEN (42)WHIT

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-22Wiring Diagrams9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFRRRFLRREIG1REIG2REIG3REIG4REIG 112GREEN (42)WHITE

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-239REIG 4NEUT.6LINE7GND811REIG 210REIG 3RRRFGRNFTREIG1REIG2REIG3REIG4REIG 112BLACK (2)FRENC

RANGES && RRANGETOPSGeneral Information1-6MODEL FEATURESAll ranges:Oven burners input rated at 18,000 and 30,000 BTU. Infrared Oven Broiler i

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-24Wiring Diagrams9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFMLRMLFLRREIG1REIG2REIG3REIG4REIG 11276NEUT.LINEGN

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-259REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFCBLRREIG1REIG2REIG3REIG4REIG 11276NEUT.LINEGND891

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-26Wiring DiagramsSOLENOIDL1A B9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFMLRLRREIG1REIG2REIG3REIG4REIG 11276N

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-27SOLENOIDL1A B9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFCBLRREIG1REIG2REIG3REIG4REIG 11276NE

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-28Wiring DiagramsFRONTREARREAR FRONTBLK (2)BRN (9)BLU (10)BLK (1)BLK (6)BLK (3) BLK (4)YEL (12)ORN (20)STR

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-29FRONTREARTHERMOSTAT SOLENOIDREAR FRONTBLK (2)BRN (9)BLU (10)BLK (1)BLK (6)BLK (3) BLK (4)

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-30Wiring Diagrams9REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFRRRFLRREIG1REIG2REIG3REIG4REIG 112GREEN (41)WHITE

RRAANNGGEESS && RRAANNGGEETTOOPPSSWiring Diagrams7-319REIG 4NEUT.6LINE7GND811REIG 210REIG 3LFRRRFLRREIG1REIG2REIG3REIG4REIG 112GREEN (41)WHITE

RRAANNGGEESS && RRAANNGGEETTOOPPSS7-32Wiring Diagrams

General InformationRANGES && RRANGETOPS1-7MODEL NUMBER KEYRefer to this key for an example of the model numbers. Model: R 60 6 CG - L